Daily Mycotoxin Control: Simple Steps to Protect Every Batch

October 13, 2025

Why Is Daily Mycotoxin Control Essential in Your Production?

Mycotoxins are toxic compounds produced by fungi (e.g., Aspergillus, Fusarium, Penicillium) that contaminate cereals, oilseeds, and other agricultural inputs. Their presence is often invisible to the naked eye, but their impact is real: they affect animal and human health, reduce productivity, and generate economic and regulatory risks. It is estimated that around 25% of global crops are affected by mycotoxins¹.

For these reasons, incorporating daily control is not a secondary option but an essential preventive measure. The following sections detail the critical routine points, recommended tests, and concrete actions to detect and stop a problem before it escalates.

Does your team already have a daily routine capable of detecting and stopping an incident in time?

Key Steps to Establish Daily Control (Operational Routine)

The following are processes and concrete actions—based on international practices and adapted for Latin America—to ensure daily activities reduce risk and improve traceability.

Critical Stage

Key Actions

Solutions to Integrate

Receiving Raw Materials

• Representative batch sampling

• Visual inspection and moisture check

Quantitative lateral flow tests (Reveal® Q+ MAX) for immediate screening and batch segregation before unloading

Inventory & Storage

• Temperature and humidity control

• FIFO rotation and documented cleaning

Monitoring sensors + periodic rapid screenings to anticipate risks

Processing & Post-Harvest

• Efficient drying (a_w < 0.70)

• Control during milling, mixing, and other critical points

Confirmatory methods (ELISA Veratox®) and controlled segregation/ mixing protocols

Product Release

• On-site rapid screening

• Confirmation before releasing batches

ELISA Veratox® and digital readers for automatic records and traceability

Management & Support

• Integrate CCPs into HACCP

• Training and technical documentation

Specialized support + technical handbook to reduce errors and improve decision-making


Proven Benefits (What the Operation Gains)

Implementing daily mycotoxin control provides operational, commercial, and strategic benefits that protect both production and company reputation:

  • Data-driven decisions and continuous improvement: A daily program generates a record history that allows identifying trends, adjusting suppliers or controls, and demonstrating improvements during audits and to buyers.
  • Less waste and reduced economic loss: Discarding or segregating batches upon receipt avoids greater losses in later stages.
  • Increased operational efficiency: Early detection allows immediate decisions and reduces emergency interventions or recalls and sanctions. Early detection limits the likelihood of product withdrawals, saving on logistics, reprocessing, and mitigating reputational damage.
  • Audit security and regulatory compliance: Maintaining records and procedures based on standards (Codex / local regulations) improves the position with distributors and regulators; mycotoxins remain among the most reported risks in food alert systems².
  • Market access and commercial differentiation: Meeting customer and importer specifications prevents rejections and allows negotiating better commercial conditions and differential certifications.

Practical Daily Checklist to Control Mycotoxins

StageKey Actions
Receiving• Visual inspection
• Moisture check
• Rapid sampling (screening)
Inventory• Verify storage conditions (temperature/humidity)
• Check cleanliness
Processing• Sampling at defined critical points
• Record results
Release• Final screening
• If positive, confirm in laboratory and segregate
Recording• Upload results
• Document corrective actions in traceability system

 

Infographic on daily mycotoxin monitoring with five stages: receiving, storage, processing, release, and recording. Includes visual inspection, moisture check, rapid sampling, verification of storage conditions, critical point sampling, laboratory confirmation, and digital traceability. Educational image by NEOGEN to ensure food safety.


The Expert’s Resource for Mycotoxin Control

For professionals seeking to implement a robust daily mycotoxin control program, relying on best-in-class technical practices is non-negotiable. The Mycotoxin Handbook by Neogen is a comprehensive resource that goes beyond theory—it equips quality managers, lab technicians, and production teams with practical sampling guides, validated testing methods, and expert recommendations. From understanding major mycotoxins to mastering rapid and confirmatory testing, this handbook offers the clarity and confidence needed to strengthen food safety protocols. It’s the reference to stay audit-ready, reduce losses, and make data-driven decisions.

For professionals seeking deeper insight into Neogen’s solutions, the Mycotoxin Solutions Guide presents practical options to enhance each stage of mycotoxin control.

To receive expert guidance and identify the optimal solution for each operation, Neogen’s specialists are available to provide personalized technical support — because when it comes to mycotoxin control, Neogen is the trusted partner behind every confident decision.

Contact a Neogen Expert Agent

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  1. Queen’s University Belfast. (2019). Worldwide contamination of food-crops with mycotoxins: Validity of the widely cited FAO estimate of 25%. PubMed. https://pubmed.ncbi.nlm.nih.gov/31478403/

  2. MDPI. (2020). Advances in occurrence, importance, and mycotoxin control. Foods, 9(2), 137. https://www.mdpi.com/2304-8158/9/2/137

  3. Addium, Inc. (n.d.). Microbial growth and water activity. Aqualab Knowledge Base. https://aqualab.com/es/en/knowledge-base/expertise-library/microbial-growth